Black Glue Detection on Glass Where Human Eye Fails
Automotive OEM | India
PARTS PER MINUTE
DAYS TO ROI
ACCURACY
"Seethos caught microscopic defects our manual inspections missed for years. We detected black adhesive on transparent glass that's invisible to the naked eye. ROI achieved in 90 days."
Ramesh Kumar
Director of Quality Assurance
The Full Story
For years, a leading automotive OEM struggled with a critical quality control issue that was invisible to the human eye: microscopic black adhesive residue on transparent glass components. This seemingly minor defect was causing significant downstream problems, leading to costly rework and threatening the company's reputation for quality.
Manual inspection teams, despite their best efforts, were unable to consistently detect the residue. The company tried various solutions, including enhanced lighting and magnification, but nothing worked. The problem persisted, and the costs continued to mount.
That's when they turned to Seethos. Our team of computer vision experts developed a custom AI model specifically trained to identify the black adhesive on the transparent glass. The model was deployed on the production line, where it could inspect hundreds of parts per minute with near-perfect accuracy.
The results were immediate and dramatic. The Seethos system caught 99.8% of the defective parts, a level of accuracy that was previously unimaginable. The company was able to eliminate the downstream problems, reduce rework costs, and improve overall product quality. The ROI for the project was achieved in just 90 days.