AI-Powered Precision: Automating Pharmaceutical Packaging Quality Control
ACCURACY RATE
COMPLIANCE
COST REDUCTION
MONITORING
The Challenge
A leading pharmaceutical manufacturer faced critical bottlenecks in their packaging lines. Verifying text on complex blister packs, detecting micro-fractures in seals, and ensuring precise tablet counts at high production speeds was increasingly difficult for human inspectors.
The manual process was not only expensive but introduced risks of human error that could lead to catastrophic product recalls and regulatory non-compliance.
The Seethos Solution
Seethos deployed a custom AI-driven vision intelligence system integrated directly into the production line. Using high-speed industrial cameras and edge-AI processing, we automated:
- Real-time OCR for text and barcode verification.
- Sub-millimeter seal integrity inspection.
- Automated tablet counting and orientation checks.
The system operates at full production speed with zero lag, providing instant rejection signals for defective units.
"We needed accuracy that exceeded strict compliance requirements. Seethos delivered a system that caught defects our manual process missed for years."
Dr. Priya Malhotra
Quality Control Manager
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